Solution

RBC rotates slowly through the wastewater, allowing microorganisms to attach to the disc surface and grow with aerobic digestion. This repeated action treats wastewater.

RBCs are suitable for domestic wastewater and various industrial effluents such as food, beverage, textile etc.

Mainly Chemical Oxygen Demand (COD), Biochemical Oxygen Demand (BOD), Total Suspended Solids (TSS), and under proper conditions, nitrogen and phosphorus.

Low energy consumption, compact design, easy operation, minimal noise, no odor and low maintenance requirements.

Yes, RBCs consume significantly less energy compared to conventional activated sludge systems.

They can treat flow rates from small-scale (10 m³/day) to mid-sized (up to 4,000 m³/day) with modular expansion.

Temperature affects activity, but the biofilm structure allows microorganisms to adapt effectively to seasonal changes. There are multiple examples around World where RBC are used in very cold and very hot temperatures.

Yes, particularly in second or third stages, ammonia is oxidized to nitrate by nitrifying bacteria.

Typically high-density polypropylene (PP) is ideal for biofilm growth. PlanetTEK uses virgin PP material in order to have well-balanced rotation. Virgin material usage helps for long life time of RBC.

Usually between 1 and 5 revolutions per minute (rpm), which ensures proper oxygenation and contact time. PlanetDISK® rotation speed is 3 rpm.

Oxygen is passively transferred when the biofilm is exposed to air during disc rotation. Supplemental aeration may be used if needed. Supplemental aeration modification than can be applied for very hot temperatures.

Much less than activated sludge systems, and it is concentrated on the biofilm. This also reduces maintenance needs.

Routine checks on the motor, bearings, and shaft are usually sufficient. Overall, maintenance is very
minimal. No monitoring for Dissolved Oxygen, SVI, sludge recirculation etc.

Due to their simple design and few moving parts, RBC systems have low failure rates.
Continuous electricity is a must for long time RBC life.

Yes, they can be built in concrete tanks below ground or housed in containerized systems.

Yes, the design allows for easy capacity expansion by adding new RBC modules. This spec
makes RBC special for new residential areas.

Absolutely. They can be integrated with timers, level sensors, flow meters, and SCADA systems
for full automation. PlanetTEK can provide complete automation with remote control.

Typically, 1 week is enough for biofilm formation and the system to start effective treatment
without initial bacteria dosage. It depends on inlet BOD value, temperature etc.

Lower than conventional systems due to simpler construction, smaller footprint, and reduced
power consumption. Low OPEX of RBC system makes big difference among all other
technologies.

With proper operation and maintenance, service life can exceed 25–30 years. Most of the
components (PP discs and fiberglass body etc.) have 50 years lifetime.

Not usually. However, chemicals may be added for specific needs like phosphorus removal.

When properly designed and operated, they are odor-free. This is another advantage of RBC systems.

When supported by an equalization tank, RBCs can handle fluctuations in flow effectively. Thus,
RBC is very suitable for hotels, touristic areas, campuses etc.

Yes, compared to all other wastewater treatment technologhies, it is very silent, <50 db.

Approximately 0,1 kWh/m3 energy consumption is needed. This makes RBC technology to use 7-8 times less energy.

Beverage, food production, textile, wineries, dairy etc. As a summary If the wastewater has
sensible BOD/COD (>0,35) ratio, RBC system can be applied with proper pretreatment.

PlanetTEK stands out with;

High-efficiency disc design with virgin material PP discs,

Low energy usage with only 0,37 kW motor-gearbox for 85 m3/day wastewater (depends on pollutants),

Most efficient and durable components are used,

Over 21 years of experience,

Serving on 5 continents,

Having fast and reliable technical support.